Filling and capping lines for vials, tubes and small bottles
Sytec designs and builds automated filling and capping lines for vials, tubes and small bottles. Linear transfer systems with integrated industrial robots
MEDICAL PHARMACEUTICAL
Linear transfer lines for the filling and capping of pharmaceutical vials and small bottles
The filling and capping of pharmaceutical vials, tubes and small bottles is a process that requires absolute dosing precision, a sterile working environment and full traceability of every batch produced. Sytec designs linear transfer lines able to handle up to 15 different formats on the same line, from the 2 ml small bottle to the 50 ml tube, with model changeover times under 8 minutes.
The lines with industrial robots for vials cover the entire production cycle: automatic container feeding, volumetric or gravimetric dosing, closing by capping or crimping, fill control, visual inspection, labeling and secondary packaging. The proprietary control software also ensures full integration with the customer’s systems, automatic management of non-conformities and traceability of every single container processed.
Sytec at the service of industrial automation for the medical and pharmaceutical sector
Filling and capping lines for vials and small bottles are designed and built in a 4,500 sqm facility entirely dedicated to building custom industrial automation systems. With 60 specialized technicians and over 40 years of experience, Sytec manages every stage in-house, from precision mechanics to control software, with no outsourcing of critical parts. The integration of industrial robots, dosing stations and visual inspection systems into a single linear transfer system guarantees GMP compliance, reliable commissioning times and direct support throughout the entire project.
40+
Years of experience
60
Specialized staff
4500
m² of production facility
Production performance
3,5
Cycle time seconds per piece
15
Different formats handled on the same line
3
Components processed per model
8
Minutes of model changeover time
*The values indicated refer to standard configurations and may vary depending on the specific requirements of the customer’s project and product.
Sytec lines for the filling and capping of vials and small bottles are designed as compact linear transfer systems, with a 50 sqm footprint, high-precision dosing, in-line inspection and fast format changeover.
Discover the other automation solutions for the medical sector
Sytec for the design of filling lines for vials and small bottles
Sytec is an industrial automation company specialized in the design of custom systems for the medical and pharmaceutical sector. Its experience in building automated assembly lines and test benches makes it possible to handle the specific demands of pharmaceutical filling, from precise dosing to sterile closing, from automatic inspection to batch traceability, in a single integrated linear transfer system with integrated pharmacy robots.
Sytec manages mechanics, electronics and proprietary control software in-house. The pharmacy automation it designs integrates with the customer’s quality systems and guarantees compliance with international GMP regulations. Every line for vials and small bottles is tested in the facility before delivery, reducing commissioning times and the risk of production downtime. ISO 9001:2015 certification is the concrete guarantee of this approach.
Discover the other automation solutions for the medical and pharmaceutical sector too: from automatic blister machines to dialysis filter systems, from assembly lines for syringes and heparin to inhaler assembly lines.
