Automated assembly lines for syringes and heparin products
Sytec designs and builds automated assembly lines for the production of prefilled syringes, injectable drugs and heparin products.
MEDICAL PHARMACEUTICAL
Heparin and prefilled syringe assembly line: custom automation
The production of prefilled syringes and heparin is among the most demanding pharmaceutical processes in terms of precision, speed and quality control. Every single-use syringe must be assembled, filled, closed and inspected to very tight tolerances, in sterile environments and with mandatory traceability of every production batch. The heparin assembly line process requires, in particular, automated management of dosing, closing and injectable-volume control with integrated vision systems.
Sytec does not design stand-alone machines. The company builds the complete assembly line for prefilled syringes and injectable drugs: from automatic component feeding to metered filling, from closing and sealing to automatic vision control, all the way to marking and secondary packaging. The proprietary control software also manages integration with the customer’s systems, ensuring full traceability of every syringe produced and automatic management of non-conformities.
Sytec at the service of industrial automation for the medical and pharmaceutical sector
Sytec designs and builds assembly lines for prefilled syringes and heparin. With 60 specialized technicians and over 40 years of experience, every stage is managed in-house, from precision mechanics to control software, with no outsourcing of critical parts. Expertise in integrating dosing, vision control and packaging systems consequently delivers high-productivity pharmaceutical systems, operating in clean rooms and compliant with international GMP regulations.
40+
Years of experience
60
Specialized staff
4500
m² of production facility
Production performance
6.000
Syringes assembled per hour
0,6
Cycle time in seconds per syringe
±0,5%
Guaranteed dosing accuracy
100%
Syringes inspected in line
The values indicated refer to standard configurations and may vary depending on the specific requirements of the customer’s project and product.
Sytec lines for the assembly of prefilled syringes and heparin are designed to operate in clean rooms, with high-precision automatic dosing, 100% in-line inspection and full traceability of every syringe produced.
Discover the other automation solutions for the medical sector
Why choose Sytec for the design of assembly lines for syringes and heparin
Sytec is an industrial automation company specialized in the design of custom systems for the pharmaceutical sector. Its experience in building automated assembly lines and test benches makes it possible to handle the specific demands of prefilled syringe production, from precise dosing to sterile closing, from automatic inspection to batch traceability, in a single integrated system designed and tested in-house.
The assembly process of the heparin line and single-use syringes requires an automatic machine for heparin line assembly, able to operate at high speed while maintaining very tight tolerances on the injectable volume. Sytec integrates, in particular, vision systems, weight control and closure verification directly in line, eliminating manual checks and reducing the risk of non-conformities downstream of the production process.
Discover the other automation solutions for the medical sector and pharmaceutical sector too: from automatic blister machines to dialysis filter systems, from inhaler assembly lines to filling lines for vials and small bottles.
