Assembly and testing systems for dialysis filters
Sytec designs and builds automated assembly and testing systems for the production of dialysis filters and dialyzers.
MEDICAL PHARMACEUTICAL
Automated assembly lines for the production of dialysis filters
The production of dialysis filters requires some of the highest quality standards in the medical sector. Every dialyzer is a life-saving device: error tolerance is zero, the traceability of every component is mandatory and process repeatability is a legal requirement. For this reason Sytec does not design standard solutions. Every dialysis filter assembly line starts from an analysis of the customer’s specific production process, with particular attention to process controls, validation procedures and integration with the company’s quality systems.
The automated lines for the production of dialysis filters cover the entire production cycle: assembly of the filtering membranes, encapsulation, functional and performance testing, automatic visual inspection, marking and packaging. Everything takes place in a controlled environment, with automatic management of the segregation of non-conforming products and full integration with the customer’s systems.
Sytec at the service of industrial automation for the medical and pharmaceutical sector
Sytec designs and builds dialysis filter assembly systems in a 4,500 sqm facility entirely dedicated to building custom industrial automation systems. With 60 specialized technicians and over 40 years of experience, every stage is managed in-house, from mechanics to control software, with no outsourcing of critical parts. The integrated design of assembly lines, functional testing systems and quality control within a single in-house production process consequently guarantees GMP compliance, reduced validation times and direct support throughout the entire project.
40+
Years of experience
60
Specialized staff
4500
m² of production facility
Production performance
3.000
Filters assembled per hour
2
Cycle seconds per filter
90%
OEE — guaranteed average operational efficiency
8-12
Components assembled per filter
The values indicated refer to standard configurations and may vary depending on the specific requirements of the customer’s project and product.
Sytec systems for dialysis filter assembly are designed to operate in controlled production environments, with automatic management of non-conformities and native integration with the company’s quality systems.
Discover the other automation solutions for the medical sector
Sytec for the design of dialysis filter assembly systems
Sytec is an industrial automation company with over 40 years of experience in building custom systems for the medical sector and pharmaceutical sector. Its expertise in the design of automated assembly lines and test benches allows the company to tackle the specific challenges of dialysis filter production, a medical device that requires absolute precision, total traceability and compliance with EU MDR 2017/745 regulations.
Sytec manages mechanics, electronics and proprietary control software in-house. This integrated approach indeed reduces validation times, simplifies the management of IQ/OQ/PQ qualifications and guarantees a single point of contact throughout the project, from the first feasibility analysis all the way to after-sales support.
Discover the other automation solutions for the medical sector and pharmaceutical sector too: from automatic blister machines to inhaler assembly lines, all the way to filling lines for vials and small bottles.
