Cosmetic filling lines and mascara filling machine systems
Each system manages the entire production cycle, from precise dosing to container filling, from closing and capping through to labelling and packaging.
COSMETIC INDUSTRY
Automation for the cosmetic industry: filling, assembly and packaging
The cosmetic industry is characterized by a wide variety of products, formats and containers. Mascara, creams, shampoo, perfumes, gels and lotions require different filling processes in terms of viscosity, temperature and type of dosing. For this reason, automating production with a cosmetic filling line means managing this complexity without sacrificing the aesthetic quality of the finished product and the production rates.
Sytec designs filling lines dedicated to the cosmetic sector. The stations handle container feeding operations (bottles, tubes, jars, sticks), volumetric or gravimetric product dosing, filling, closing and capping, labelling and secondary packaging. In particular, a dedicated cosmetic tube filling machine handles dense products, while a high-precision mascara filling machine manages the filling of mascara and similar viscous formulations. Sytec lines fill products with very different viscosities, from liquid formulations such as perfumes and toners through to dense creams.
In addition, Sytec’s proprietary software manages the automatic format changeover and communication with the customer’s management system, ensuring complete traceability of every batch produced. Each system integrates industrial robots for pick and place, handling and boxing operations of finished products.
Sytec’s cosmetic filling systems are designed to the customer’s specifications and tested in-house at the company’s facility.
Sytec at the service of industrial automation for the cosmetic sector
In the cosmetic sector, the main challenge is variety: each brand manages dozens of references with different formats, viscosities and containers. Sytec tackles this complexity by designing flexible lines, capable of switching from one format to another with rapid format changeovers and filling recipes managed via software. Whether the line includes a shampoo filling line, a perfume filling line or an ointment filling line, the experience gained in building lines for the pharmaceutical sector, where dosing and traceability requirements are even more stringent, enables Sytec to guarantee maximum reliability in cosmetic production as well.
40+
Years of experience
60
Specialized staff
4500
m² production facility
Production performance
60+
Bottles filled per minute
±0,5%
Guaranteed dosing accuracy
30+
Container formats handled on the same line
<5
Minutes for automatic format changeover
The values shown refer to typical configurations and may vary according to the specifications of the customer’s project and product.
Sytec’s cosmetic filling lines are designed to run continuously over multiple shifts with minimal operator intervention. Each system handles format and product changeover automatically, adapting dosing parameters and filling recipes to the reference being processed, whether it is a mascara filling machine station or a liquid perfume line. In addition, all production data is automatically acquired and archived to ensure complete traceability of every batch produced.
Discover the other automation solutions for the industrial sector
Cosmetic filling lines integrated into industrial automation
Sytec’s cosmetic filling lines are not isolated systems. They connect upstream with the product preparation stations and downstream with the packaging and automatic palletizing systems for the end of line. Sytec designs the entire production cycle as a single system, where filling, closing, labelling and packaging operate in sequence without downtime. From a single mascara filling machine to a complete multi-product cosmetic line, Sytec covers every requirement.
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Sytec is an industrial automation company with over 40 years of experience in designing custom systems. In addition to the cosmetic sector, the company designs and builds lines for the medical and pharmaceutical sector, the automotive sector and all the main segments of the industrial sector. Thanks to ISO 9001:2015 certification, every system meets the quality standards required by customers.
Discover the other sectors: Medical | Automotive
