PCB assembly lines for the industrial sector
Sytec designs and builds custom electronic board assembly lines for the industrial electronic sector.
An electronic board is a set of miniaturized components that must be positioned, soldered and tested with micrometric precision. Resistors, capacitors, integrated circuits, connectors: every component has specific positioning and soldering-temperature requirements. For this reason, automating electronic board assembly is the most effective choice to guarantee consistent quality over large volumes.
Sytec designs assembly lines dedicated to the complete assembly of electronic boards with SMD and THT technology. The stations handle solder-paste dispensing, component placement, reflow soldering, SMD assembly with high-speed pick-and-place and through-hole component insertion. In sequence, the automatic optical inspection (AOI) systems verify the conformity of every assembled board. In addition, Sytec’s proprietary software manages the entire production flow and allows full integration with the customer’s systems, ensuring the traceability of every single board.
The systems for electronic board assembly are designed around the customer’s specifications and tested in-house at the Ponzano Veneto facility before delivery.
Automating electronic component assembly does not only mean speeding up placement. It means building a process where every component is fed, positioned, soldered and verified without manual intervention. Sytec approaches every project starting from the customer’s actual board: number of components, mounting technology, production volumes and test requirements define the architecture of the system. The industrial robots are integrated by Sytec into the stations where speed and precision are needed.
Years of experience
Specialized staff
m² of production facility
Components placed per hour
Component placement accuracy in mm
Board variants handled on the same line
Automatic optical inspection on every board
The figures shown refer to typical configurations and may vary depending on the specifications of the customer’s project and product.
Sytec electronic board assembly lines are designed to handle large batches and small runs with the same efficiency. Every system, in fact, includes the automatic format changeover and the management of the assembly programs for every board variant. In addition, all assembly data is automatically acquired and stored to ensure full traceability of every board produced, from the single component to the production batch.
Sytec electronic board assembly lines are not stand-alone systems. They integrate, in fact, with the testing benches for electronics downstream, where every board undergoes electrical tests, functional tests and insulation checks. In this way, assembly and testing take place in sequence without interruptions in the production flow.
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In addition to electronic component assembly, Sytec is an industrial automation company that designs and builds robotic welding systems, automatic palletizing and mechanical assembly lines for all the main segments of the industrial sector.
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