Automotive automation. Assembly and testing lines for the automotive sector
Sytec designs and builds custom automotive automation systems. Assembly lines, robotic cells and test benches for the production of automotive components.
SYTEC GROUP
Automotive assembly lines and component testing
In the automotive sector, production requires high output rates, tight tolerances and zero defects. For this reason, Sytec is an industrial automation company specialized in the design and construction of turnkey automotive assembly lines and automotive test benches, designed to integrate into the production flows of the leading OEMs and Tier 1 suppliers in the automotive sector.
Every automotive automation system starts, in fact, from an in-depth analysis of the customer’s production process and is developed entirely in the 4,500 sqm facility in Ponzano Veneto, from mechanical design to PLC control software, all the way to final testing. Thanks to a fully integrated approach and ISO 9001:2015 certification, Sytec therefore guarantees full traceability, process repeatability and competitive delivery times on every automotive industrial automation project.
End-to-end industrial automation systems
Sytec approaches every automotive automation project with a consolidated method, from the technical specification to in-line commissioning.
Custom design
Every automotive assembly line is designed around the specifications of the component and the customer’s production process, taking into account cycle times, volumes, product variants and plant layout.
Integrated assembly and testing
The solutions combine automotive component assembly stations with automotive end-of-line functional testing on the same line, eliminating transfers and reducing production times.
Automotive robots and flexibility
Sytec integrates anthropomorphic, SCARA and collaborative industrial robots into automated assembly lines to ensure flexibility across multiple product variants without retooling.
In-house testing and validation
Every test bench and every line is tested and validated in-house before shipment. The customer receives a system that is already tested and ready for production.
Assembly lines and test benches for the automotive sector
Sytec builds automation systems dedicated to the main components of the automotive industry, from engine assembly to automotive end-of-line testing systems. Every system is designed as a turnkey solution and can include assembly lines, robotic cells, test benches and integrated vision systems.
These are just some of the applications Sytec builds for the automotive sector. Automotive assembly lines and automotive test benches are also designed and built for oil pumps, water pumps, solenoid valves, fuel filters, electro-injector rails, handle modules, window-regulator guides, antennas, gear micropumps, DC motors, clutch systems and gas springs. Every automotive automation system is designed to measure around the customer’s specifications.
Industrial automation solutions
Sytec develops automation systems for the automotive industry that cover the entire production cycle of the component: from part feeding to automated assembly, from in-line quality control to automotive end-of-line functional testing.
Assembly lines
Sytec Group is an industrial automation and robotics company specializing in the design and construction of assembly lines
Robotic islands
Sytec designs and builds custom robotic islands integrating industrial robots into production lines.
Automotive assembly lines handle assembly, screwdriving, press-fitting, welding, bonding, labeling, and marking operations. In particular, the integrated industrial automation robots take care of handling, loading/unloading, and inspection operations. Automotive test benches also perform leak tests, functional tests, electrical tests, and dimensional checks with automatic data acquisition for full traceability of every part produced. The result, consequently, is an automotive automation system that reduces cycle times, cuts scrap, and ensures compliance with the quality standards of the leading car manufacturers.
Control software
Every automation system comes with proprietary software that controls all the robotic and electronic components of the line. From managing automated assembly cycles to acquiring data from the test benches, ensuring full integration with the customer’s systems for complete traceability of every part produced.
Industrial automotive automation. From design to commissioning
No outsourcing on critical parts, no intermediary between those who design and those who build. In the automotive sector, in fact, this integrated approach makes the difference. As a result, validation times are reduced and quality is guaranteed right from the industrial automation design phase.
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Every system, from the assembly line for automatic transmissions to the brake test bench, is tested and validated in-house before reaching the customer. Automotive automation systems also integrate with the customer’s PLC and MES/ERP systems for complete control of the production flow. For this reason, ISO 9001:2015 certification is the concrete guarantee of this commitment.
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