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Logo Sytecgroup

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info@sytecgroup.com

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Insert-Moulded Functional Subgroups Assembly Island

Insert-Moulded Functional Subgroups Assembly Island Icona Pdf

The Functional Insert-Moulded Subgroups Assembly Island is integrated in an automatic cycle with an injection moulding press, equipped with its own handling system for press loading/unloading. It automatically performs operations of handling, assembling, control, laser marking and final unloading of functional insert-moulded subgroups.

An anthropomorphic robot feeds the dedicated deposits with steel components to be inserted by the press handling system in the mould at a set high temperature.

At the end of the pressing process the line receives from the press handling system, into dedicated seats, the insert-moulded Products.

The robot, equipped with specially designed multiple picking hand, transfers the Products to a rotary table; in the table working stations the quality of the moulding is controlled (plastic wings presence), plastic safety rings and metal screws are automatically fed and inserted into the Products, the parts are laser marked, identified with Datamatrix reading and finally unloaded into a motorized belt.

NOK parts are unloaded separately in proper boxes.

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4 + 5 =

Automotive Subgroups Assembly Island

Automotive Subgroups Assembly Island Icona Pdf

The island automatically performs assembly, control, marking and unloading into dedicated boxes of automotive gears units functional subgroups, managing and controlling the different combinations of the components in accordance with the production batch.

The application uses several different automation and control technologies, specifically integrated and customized to the functional and production time targets; overall dimensions are fitting a limited available space.

The production batch of every component is identified by a barcode reader.

Components are automatically fed, the distinctive dimensions (inner and outer diameters, length, colour) are controlled, OK parts are loaded into high precision dedicated seats positioned on a rotary ring.

The use of a rotary ring table grants high precision and speed performances and an optimal efficient distribution of the working stations.

The ring working stations perform the insertion of a metal bushing, the press fitting of a plastic insert into the bushing, the insertion of a plastic sleeve and the edging of the bushing to complete the assembly, the rotation test of the sleeve, the marking of OK parts and their final unloading into boxes.

NOK parts are separately unloaded in every working station.  Watch Video.

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14 + 11 =

Electric Meters Assembly Line

Electric Meters Assembly Line Icona Pdf

The Electric Meters Assembly Line automatically performs assembling, labelling and control operations on plastic electric meters, connecting, in an integrated workflow, the welding operations before the line and the packaging lines at the end of the Process.

The application uses several different automation and control technologies, specifically integrated and customized to the functional and production time targets; overall dimensions to fit a limited available space.

The main body of the electric counter is identified by a barcode reader and positioned in a high precision dedicated seat on the motorized conveyor belt system.

It then proceeds through the different operating stations, where a plastic insert is fixed to the body, the cover is inserted, screwed and controlled, the label is wed out, applied and controlled, the dessicant salts bag positioned on the body and controlled.

All pieces are identified at the exit by a barcode reader, the OK proceed to the packaging, the NOK are separated.

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7 + 5 =

Household Components Assembly & Handling Bench

Household Components Assembly & Handling Bench Icona Pdf

The Household Components Assembly and Handling Bench combines assembly and testing solutions in a unique automatic isle reserved for a sub-group of households.

The operations performed on the bench are the following:

  • Manual loading/unloading of the product
  • Control of flatness of the closing surface of the product with the help of a laser sensor.
  • Loading the product : the antropomorphic robot transfer the OK piece to the proper seat.
  • Magnet insertion.
  • Magnet verification: a sensor verifies the exact orientation of the magnet (polarity) and its attraction force.
  • Coating magnet with resin.
  • Verification of resin coating : the 2D vision system verifies the correct uniform coating of the magnet and that no resin is out of the seat of the magnet.
  • Unloading the product.

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Gearboxes and Gearmotors Handling & Testing System

Gearboxes and Gearmotors Handling & Testing Systems

Reference Line configuration:

  • Handling system for inserting the product in the line.
  • Pallet transport system motorized and with automatic return.
  • Press fitting machines for different components, with operator panel, specific programs from centralized system, control of the diagram force/position and management of OK/NOK operations.
  • Product’s tilting stations with PLC controlled axes, adjustable for different models, integrated to the press fitting machines or independent.
  • Assembling and control stations, manual or automatic,  with operator panel, specific programs from centralized system, operator’s feedback to allow transfer to following working stations, management of traceability of the assembled components and visualization of all provisions for the specific product.
  • Test bench automatic functional at the end of the line: electrical tests and short circuit, efficiency, noise, vibrations, gasket sealing, static brake hydraulic tightness, static brake mechanical tightness, temperature, oil contamination.
  • Management and Control software of the whole assembling and testing line, working programs setting and distribution to the different working stations, data collection data and back-up to relational database.

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Assembly and Testing Line

Assembly and Testing Line Icona Pdf

Sytec Group Assembly and Testing Lines include all phases of mounting/assembling, quality control and full management of the production process. According to customer’s specifications, they may feature:

  • transport systems and assembly/testing stations, manual, motorised or fully automatic;
  • specific working stations for assembling and testing of functional subcomponents, synchronous with the main line;
  • functional and electric testing stations of the finished product;
  • visual evaluation and packing of the product, with communication to the warehouse management;
  • shelves, carts and handling equipments according to Lean manufacturing.

Assembly and testing lines often include functions of control and traceability of all components. Process flow control implies processing information originating from each specialised station in the system: this guarantees that only products that have correctly completed the process, that is, the specific assembly and testing stages for each product type, are sent to the warehouse.

The focus of architectural development of the Sytec solution is the system flexibility, dozens of different finished product models even with reduced production batches may be processed. The solution uses modular components both for hardware and software management. Each work station can carry out different work stages depending on the product: even the assembly provisions may be managed to facilitate the information to be shown to the operators, dynamically, on each station, based on the model in transit.

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