Automatic assembly lines
Sytec Group is an industrial automation and robotics company specializing in the design and construction of assembly lines, test benches and turnkey robotic cells.
SYTEC GROUP
Design and construction of automatic assembly lines and robotic cells for industry
Sytec specializes in the design and production of custom assembly lines and robotic cells, delivering turnkey industrial automation and robotics solutions for production processes. Every project starts from a thorough analysis of the client’s production process, developing the specifications in-house and building the assembly machines at the 4,500 sqm facility in Ponzano Veneto (Treviso).
Every automatic assembly line is tested in-house before delivery, ensuring everything works flawlessly before installation. The final phase involves integrating the control software and running a series of tests to optimize the automated line as a whole. This is exactly what is expected from an industrial automation company capable of managing every detail from start to finish.
Why automate a production line
Automating production means producing more, better and with less downtime. Automated assembly lines increase production output by up to 30-50%, reduce defects by 60% and decrease downtime by 40%. According to Italian industrial companies, the main advantages are time savings (52%), higher productivity (51%) and reduced operating costs (40%).
+30%
Average productivity increase
-60%
Reduction in production defects
-40%
Reduction in line downtime
Robotic assembly cells
The robotic assembly cell features a rotary table at its center with dedicated fixtures.The robotic assembly cell features a rotary table at its center with dedicated fixtures. The rotary ring ensures high performance in terms of precision and speed, and an optimal distribution of workstations. Component feeding can be carried out via automated industrial robots or dedicated personnel. Sytec automated assembly machines are designed, in particular, to perform multiple operations at each station:
- Assembly of two or more parts
- Labeling
- Integrated quality control
- Marking of OK products
- Unloading of NOK parts
Automatic assembly lines
In assembly lines, component advancement takes place via conveyor belt in a linear flow.In assembly lines, component advancement takes place via conveyor belt in a linear flow. Automatic assembly lines can integrate:
- Handlers for product infeed and/or outfeed
- Motorized pallet conveyor belts with automatic return
- Component press-fit stations, equipped with operator panel, work recipes from automatic centralized system, force/displacement graph control and OK/NOK management
- Product tilting stations with controlled axes, adaptable to different models, integrated with presses or stand-alone
- Manual or automatic assembly and control stations, equipped with operator interface, work recipes from automatic centralized system, operator feedback for transfer authorization to subsequent stations, component traceability management and display of any product-specific assembly instructions
- Label printers integrated into the production flow
Sytec industrial assembly lines integrate proprietary control software for the complete management of all robotic and electronic components, ensuring precise and traceable in-line assembly for every production sector.
Control software
Every machine built by Sytec comes with proprietary software that controls all robotic and electronic components, ensuring full integration between automation systems and the client’s production processes.
Assembly lines for every manufacturing sector
From medical device assembly to automotive lines, from mechanics to electronics: Sytec designs assembly lines for the most demanding processes.
Automazione Medicale
Progettazione e realizzazione di linee di assemblaggio e sistemi di automazione per il settore medicale e farmaceutico.
Automazione automotive
Linee di assemblaggio, isole robotizzate e banchi di collaudo per la produzione di componenti automobilistici.
Automazione industriale
Sytec progetta e realizza sistemi di automazione industriale e robotica su misura per il settore industriale.
Sytec’s strength lies in the ability to adapt the expertise and experience accumulated over the years to innovative and diversified sectors. Every automatic assembly line project represents a challenge embraced with enthusiasm by the technical team, from the medical sector to automotive, from electronics to the industrial sector.
Test benches
Sytec specializes in the design and construction of custom test benches, stand-alone or integrated into operational assembly lines. From functional testing to electronic board testing, from valve test benches to stress tests: every variable is managed with precision to ensure total quality on the final product.
Know-how in industrial automation systems
Sytec is an industrial automation company specializing in the construction of custom automated machines. Industrial automation systems are individually designed and adapted to the production processes of each client. No standard solutions: every system is built from the ground up.
Custom design
Every automation project begins with a thorough analysis of the client’s production process. The in-house engineering department develops the optimal solution before a single component is built.
Certified quality
Sytec is ISO 9001:2015 certified for the design and construction of industrial automation and robotics systems. Every machine undergoes full in-house testing before delivery.
Customization
Mechanics, electronics and software are designed and built in-house. The result is an automated machine system perfectly integrated into the client’s production process.
Service & support
Technicians intervene on-site or remotely to minimize any production downtime. Sytec machines are also accessible remotely for fast interventions.
Projects and completed systems
Automated assembly lines
Sytec is among the leading Italian industrial automation companies specializing in the design of custom assembly lines and production lines. Automatic assembly lines are developed through a fully in-house design process, with mechanics, electronics and control software developed in the same facility where they are built and tested.
Every assembly line is individually adapted: from motor assembly lines to assembly lines with robot-driven part handling, from assembly line feeding systems to automated production lines for high volumes. The test bench can be integrated directly into the line or supplied as a stand-alone solution.
The fully in-house industrial automation design process ensures ISO 9001:2015 certified quality. Whether it is assembly lines for the medical sector in cleanroom environments, electronic board assembly lines or assembly machines for the automotive industry, Sytec is the technical partner that manages every detail from design to final testing.
